Tool and Die Steel W1 Bars

Semih Metals in Istanbul, Turkey is a reputable manufacturer and supplier of W1 Tool and Die Steel bars and high-carbon tool steel products characterized by their machinability and hardness. Semih Metals is committed to precision, reliability, and the adherence to international standards in supplying W1 steel bars to various industries such as toolmaking, machining, and metalworking. The firm’s sophisticated manufacturing techniques and rigorous quality control guarantee repeat product performance. As a provider of reliable tool steels, Semih Metals facilitates large-volume as well as special orders for tooling and die-making purposes.

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W1 Tool Steel Round Bar

Die Steel W1 Rods

W1 Tool and Die Steel Bar

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What is Tool and Die Steel W1 Bars?

Tool and Die Steel W1 is water-hardening tool steel containing a high proportion of carbon (preferably 0.90–1.05%) and a small amount of alloying elements. It is famous for gaining high hardness with mere water quenching and provides outstanding edge retention and wear resistance in hardened state. W1 steel normally attains hardness values between 60–66 HRC after heat treatment. It possesses good machinability in annealed condition but may be susceptible to distortion and cracking if not properly quenched. W1 is most suitable for applications where high edge sharpness and surface hardness are more important than impact resistance.

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Tool and Die Steel W1 Bars Specifications

  • Standard : ASTM A681, ASME SA681
  • Dimensions : EN, DIN, JIS, ASTM, BS, ASME, AISI
  • Form : Round
  • Diameter : 10 mm ~ 900 mm
  • Size : 0.08 mm to 25.00 mm
  • Diameter Range : 0.040 mm – 12 mm (0.0016” – 0.4724”)
  • Application : Lathe Tools, Milling Cutter, Cutter Blades, Boring Tools, Twist drills, Milling Knives, Reamers, Taps, Metalcutting saws, Screw Cutting Tools, File Cutter’s Chissels, Drills, Hobs, Drill Bits, Tread cutting tools etc

Chemical Compositions of Tool and Die Steel W1 Bars

Element Content (%)
C 0.70-1.50
Mn 0.10-0.40
Si 0.10-0.40
Cr 0.15
Ni 0.2
Mo 0.1
W 0.15
V 0.1
Cu 0.2
P 0.025
S 0.025

Mechanical Properties of Tool and Die Steel W1 Bars

Properties Metric Imperial
Tensile strength, ultimate 1680 MPa 244000 psi
Tensile strength, yield 1500 MPa 218000 psi
Poisson’s ratio (25°C) 0.27-0.30 0.27-0.30
Elongation at break 3.50% 3.50%
Bulk modulus 140 GPa 20300 ksi
Shear modulus 80.0 GPa 11600 ksi
Elastic modulus 190-210 GPa 27557-30458 ksi
Charpy impact, unnotched 86.0 J 63.4 ft-lb
Hardness, Brinell (converted from Rockwell C Hardness) 498 498
Hardness, Knoop (converted from Rockwell C Hardness) 558 558
Hardness, Rockwell C 50.0-51.0 50.0-51.0
Hardness, Vickers (converted from Rockwell C Hardness) 531 531
Machinability (based on AISI 1212 steel as 100% machinability) 40 40

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Physical Properties of Tool and Die Steel W1 Bars

Properties Metric Imperial
Density 7.83 g/cm3 0.283 lb/in3
Melting point 1435°C 2615°F

Thermal Properties of Tool and Die Steel W1 Bars

Properties Conditions
T (ºC) Treatment
Thermal expansion 10.4 x 10-6/ºC 20-100
Thermal conductivity 48.3 x W/mK 100

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Tool and Die Steel W1 Bars Types

Chrome Molybdenum Steel W1 Bright Rods
W1 Cold Rolled Die Steel Bar
W1 Hot Forged Round Bars
Tool and Die Steel W1 Threaded Bar
W1 Hot Rolled Tool Steel Bar
CrMo W1 Cold Drawn Bars

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Frequently Asked Questions (FAQ)

Tool and Die Steel W1 bars are recyclable, reducing environmental impact. However, their production involves energy-intensive processes. Sustainable practices can enhance their eco-friendliness, such as using recycled materials and cleaner manufacturing methods.

Tool and Die Steel W1 bars are not highly resistant to corrosion, as they are high-carbon steels. They can rust when exposed to moisture, requiring proper maintenance, such as coating or regular oiling, to prevent corrosion.

Tool and Die Steel W1 bars are not ideal for structural applications due to their high carbon content, which makes them brittle and less ductile. They are better suited for tools, dies, and cutting applications where hardness and wear resistance are crucial. For structural applications, steels with better toughness and strength, like carbon or alloy steels, are preferred.

Tool and Die Steel W1 Bars Uses

W1 tool steel bars are extensively used for applications demanding high wear resistance with sharp edges at moderate loading conditions. Typical applications include cutting tools, engraving tools, knives, reamers, chisels, and punches. It finds extensive use in woodworking and general-purpose tooling wherein edge retention is of prime importance. Because of its tendency to harden in water, W1 is generally applied in small tools or parts where a small amount of distortion upon quenching is acceptable. Although not suitable for high-impact or high-heat purposes, W1 provides an economical answer for high-precision tools that need a hard, keen edge.

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